Profit analysis of fully automatic pyrolysis plant

2021-01-30 / Continuous Pyrolysis plant

All customers who start a pyrolysis plant project must consider the issue of revenue. Knowing the profits of the project will strengthen the determination to do the project. Next, we will analyze the profit of the fully automatic pyrolysis plant.

automatic pyrolysis plantDOING fully automatic pyrolysis plant

Compared with batch type pyrolysis plant, fully automatic pyrolysis plant has higher cost and larger processing capacity. Therefore, we will recommend customers who has large quantity of material with this fully automatic pyrolysis plant, the smallest process capacity should be 30t per day.

So we will take 30 tons fully automatic tyre pyrolysis plant as an example to analyze the profits. We'll figure out the operation cost and the income separately, and then the income minus the cost is the profit.

Operation cost

Generally speaking, operating costs mainly include fuel cost, power cost and labor cost.

1. Fuel cost

When the fully automatic tyre pyrolysis plant is preheated, it will consume 600 kg of fuel oil. After that, the fully automatic pyrolysis plant will use self-produced tail gas as fuel, and no other fuel is needed. You can work out the cost of fuel in terms of the market price.

pyrolysis plantPreheat the fully automatic pyrolysis plant

2. Power cost

The average power of the fully automatic pyrolysis plant is about 60 kW per hour and the power consumption for 24 hours is 1440 kW.

3. Labor cost

The fully automatic pyrolysis plant needs 3 workers to operate, so you need to pay them according to local standards. Plus these three numbers you can calculate your daily operating cost based on local prices.

Income

The 30 tons fully automatic tyre pyrolysis plant can produce 13.5 tons of heavy oil, 9 tons of carbon black, and 4.5 tons of steel wire per day. These products are widely used in life, so they have a good market price.

fully automatic pyrolysis plantFinal products and their applications of  fully automatic tyre pyrolysis plant

Similarly, you can also calculates your daily income according to your local price of these final products, after subtracting the operation cost, you will get your daily profit.

Profit

Profit analysis(Reference to process 30 ton fully automatic tyre pyrolysis plant)
Operation cost / Day/30T
Waste tires 2194USD /30T
Heating fuel (Just choose one from the options) 1)Coal: 105USD 2)Fuel oil: 562USD 3)Diesel:632USD 4)Natural gas: 148USD
Power consumption 75Kw/h/30T
Water consumption Water is for circulating use, no consumption
Required workers 3 workers per shift /197USD/Day
Income / Day
Fuel oil 13.5T:4936USD
Carbon black 9T:1)selling directly, 658USD 2)grinding, 2633USD
Steel wire 4.5T: 527USD
Daily profit (Use fuel oil for heating and sell carbon black directly) 3927USD/Day

In general, our fully automatic pyrolysis plant is more suitable for customers with large investment scale, large amount of raw material processing, and high local labor costs, and fully automatic pyrolysis plant is a future trend.

If your country’s government supports the waste plastic or tire pyrolysis project , you can try to apply for a certain subsidy fee, which will greatly reduce your investment cost and earn more profit. If you want to know more details about the fully automatic pyrolysis plant, please contact us directly.

 

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