How to build a continuous pyrolysis plant?
2017-01-04 / Continuous Pyrolysis plant
Step I. Project investigation
A. How to collect waste tires or plastics? Collect by yourself or directly buy from the tire collectors?
B. How much do you need to pay for the waste tires or plastics?
Like in China, we need to pay 200-300 dollars for one ton waste tires, and 600-700 dollars for the plastics, which is very expensive. But in Latin America, like Mexico, for one ton tires, it only cost about 30 dollars or free. And even in some countries, if you can dispose the waste tires and plastics, the government will pay you.
C. How to deal with the final products? Sell them or used for yourself?
D. If you want to sell out the products to get money, how much can you sell? How about the profit?
Note: Instructions for the final products
--- Pyrolysis oil
This oil product is a kind of crude fuel oil, which can be used for industrial heating used in any fuel needed industrial factories, such as cement plant, steel mill, glass factory, brick factory, boiler used factory, etc.
Or can be refined to diesel, directly used in diesel burners, generators, heavy trucks, agricultural machinery, and mix with normal diesel used for light engine vehicles or machinery.
--- Carbon black
Carbon black produced from this system is crude powdery material, which can be directly sold to cement factory mix with cement for high strength. Or made into briquettes used for burning and heating, just like coal. Or grinded into finer powder used as additives for making paint, printing ink or rubber products.
--- Steel wire
Scrap steel wire can be directly sold to iron recycling station or steel mill for further treatment.
Step II. Market research
Here I have the profit analysis made by our Macedonia customer. Below please check it for your reference. (Note: This analysis was made in 2012, the statistics are not new.
Macedonia customer profit analysis
Step III. Prepare the land
Prepare the land
For one set waste tire/plastic pyrolysis plant, it needs about 35m*15m land to be installed. And for one set distillation plant, it needs about 20m*15m land. If you already had the workshop, the height should be at least 6m. And don’t forget that you need to reserve the land for storing the waste tires/plastics and the final products.
Besides, for the pyrolysis machine, it will need some underground foundation works. It’s better not to make floor pavement. But if you already made, it’s also no problem. We can also make the above ground foundation.
Step IV. Buy the machine
Since this pyrolysis machine is similar as pressure vessel, which requires high standard quality control and safety measures. When you are ready to buy the machine, there are several important points that you need to pay more attention to:
A. Quality control
Please check our quality control measures as below for your reference:
B. Safety measures
C. Environmental protection measures
There are mainly 4 possible sources of pollution for the waste tyre/plastic pyrolysis system, and they are respectively Water Pollution, Air Pollution, Bad Smell and Noise Pollution.
No water pollution:
The water used in our pyrolysis and distillation system is all for recycle use, no need to discharge and change.
No bad smell and air pollution:
The emissions from our system before discharged should be cleaned by our odor removal and dedusting system, after cleaning it has no pollution materials, just like water steam.
No noise pollution:
The noisiest part of our machine is the drat fan. Its noise is less than 50db.
D. Supplier experience
We DOING Company as a leading company for manufacturing and supplying waste tire and plastic recycling machinery has specialized in this field for almost 11 years, 4 years for domestic market, 7 years for international trade.
By now, we have installed hundreds of machines in more than 35 countries all over the world:
Africa: Egypt, Nigeria, Sudan, Ethiopia, Congo, Uganda;
Europe: Romania, Poland, Italy, Macedonia, Albania, Turkey, Estonia, Georgia;
Asia: Malaysia, Pakistan, India, Thailand, Iran, Bangladesh, Lebanon, Jordan, UAE, Palestine;
America: Mexico, Ecuador, Haiti, Guatemala, Aruba, Panama, Jamaica, Colombia.
Oceania: Australia, etc.
And we have very professional engineers which can sent to your site for machine installation, commissioning and training your workers.
Continuous pyrolysis plant installed in different countries
A. How to collect waste tires or plastics? Collect by yourself or directly buy from the tire collectors?
B. How much do you need to pay for the waste tires or plastics?
Like in China, we need to pay 200-300 dollars for one ton waste tires, and 600-700 dollars for the plastics, which is very expensive. But in Latin America, like Mexico, for one ton tires, it only cost about 30 dollars or free. And even in some countries, if you can dispose the waste tires and plastics, the government will pay you.
C. How to deal with the final products? Sell them or used for yourself?
D. If you want to sell out the products to get money, how much can you sell? How about the profit?
Note: Instructions for the final products
--- Pyrolysis oil
This oil product is a kind of crude fuel oil, which can be used for industrial heating used in any fuel needed industrial factories, such as cement plant, steel mill, glass factory, brick factory, boiler used factory, etc.
Or can be refined to diesel, directly used in diesel burners, generators, heavy trucks, agricultural machinery, and mix with normal diesel used for light engine vehicles or machinery.
--- Carbon black
Carbon black produced from this system is crude powdery material, which can be directly sold to cement factory mix with cement for high strength. Or made into briquettes used for burning and heating, just like coal. Or grinded into finer powder used as additives for making paint, printing ink or rubber products.
--- Steel wire
Scrap steel wire can be directly sold to iron recycling station or steel mill for further treatment.
Step II. Market research
Here I have the profit analysis made by our Macedonia customer. Below please check it for your reference. (Note: This analysis was made in 2012, the statistics are not new.
Macedonia customer profit analysis
Step III. Prepare the land
Prepare the land
Besides, for the pyrolysis machine, it will need some underground foundation works. It’s better not to make floor pavement. But if you already made, it’s also no problem. We can also make the above ground foundation.
Step IV. Buy the machine
Since this pyrolysis machine is similar as pressure vessel, which requires high standard quality control and safety measures. When you are ready to buy the machine, there are several important points that you need to pay more attention to:
A. Quality control
Please check our quality control measures as below for your reference:
B. Safety measures
C. Environmental protection measures
There are mainly 4 possible sources of pollution for the waste tyre/plastic pyrolysis system, and they are respectively Water Pollution, Air Pollution, Bad Smell and Noise Pollution.
No water pollution:
The water used in our pyrolysis and distillation system is all for recycle use, no need to discharge and change.
No bad smell and air pollution:
The emissions from our system before discharged should be cleaned by our odor removal and dedusting system, after cleaning it has no pollution materials, just like water steam.
No noise pollution:
The noisiest part of our machine is the drat fan. Its noise is less than 50db.
D. Supplier experience
We DOING Company as a leading company for manufacturing and supplying waste tire and plastic recycling machinery has specialized in this field for almost 11 years, 4 years for domestic market, 7 years for international trade.
By now, we have installed hundreds of machines in more than 35 countries all over the world:
Africa: Egypt, Nigeria, Sudan, Ethiopia, Congo, Uganda;
Europe: Romania, Poland, Italy, Macedonia, Albania, Turkey, Estonia, Georgia;
Asia: Malaysia, Pakistan, India, Thailand, Iran, Bangladesh, Lebanon, Jordan, UAE, Palestine;
America: Mexico, Ecuador, Haiti, Guatemala, Aruba, Panama, Jamaica, Colombia.
Oceania: Australia, etc.
And we have very professional engineers which can sent to your site for machine installation, commissioning and training your workers.
Continuous pyrolysis plant installed in different countries
